Composite Phase Change Materials Research Articles

In51Bi32.5Sn16.5@SiO2 microcapsules-based composite phase change materials with high thermal conductivity and heat storage density for electronics thermal management

Combining phase change microcapsules and various matrix materials can construct novel composite phase change materials (CPCMs). These composite materials hold immense potential for electronics thermal management, owing to their adjustable heat storage capacity and stable shape. Most previous studies focus on enhancing the thermal conductivity of CPCMs by adding thermally conductive fillers or modifying the microcapsule shells. Nevertheless, achieving both high thermal conductivity and heat storage density simultaneously remains a challenge. In this paper, low melting point alloy (In51Bi32.5Sn16.5) was introduced as core material of the microcapsule to enhance the thermal conductivity, due to its significantly higher thermal conductivity compared to commonly used organic or inorganic phase change materials (PCMs). In51Bi32.5Sn16.5@SiO2 microcapsule was synthesized through the sol-gel polymerization method. Furtherly, a form-stable CPCMs consisting of the microcapsules and silicone rubber (SR) matrix were prepared for electronics thermal management. The In51Bi32.5Sn16.5@SiO2 microcapsules exhibit an impressive thermal conductivity of 13.49 Wm−1 K−1, acting as a dual-functional filler for thermal storage and thermal conduction enhancement. Hence, the CPCMs possess a significantly enhanced thermal conductivity of 0.45 Wm−1 K−1, representing a remarkable improvement of 350 % compared to that of pure SR. In addition, the phase change heat storage density of the CPCMs was as high as 71.73 J/cm3. Notable, the prepared CPCMs demonstrate exceptional heat dissipation performance, resulting in a remarkable 23 °C reduction in chip temperature when applied for thermal management. This study offers a novel perspective on the preparation of microcapsule-based CPCMs for electronics thermal management.

Phase change materials encapsulated in a novel hybrid carbon skeleton for high-efficiency solar-thermal conversion and energy storage

Phase change materials (PCMs) with high energy density and stationary transition temperature are now considered promising solar energy storage mediums. However, their intrinsic poor light absorption, thermal conductivity and stability severely impede their potential applications. In this study, a novel carbonized hybrid aerogel (CHA) structure was firstly constructed by incorporating MXene and carbon nanofibers (CNFs) into a continuous phase polyamic acid salt (PAAS) aqueous solution, followed by directional freezing, vacuum drying, imidization, and carbonization processes. Finally, the composite PCMs (CPCMs) were fabricated by vacuum impregnation of PCMs into the CHAs. The CPCM, of which CHA consists of 20 wt% MXene and 10 wt% CNF@PDA, demonstrates high solar-thermal conversion efficiency (>91 %), improved thermal conductivity of 0.40 W·m−1·K−1, great thermal stability (enthalpy loss < 0.19 % after 100 cycling tests with no obvious leakage). The introduction of MXene and CNFs endows PCM with broader light absorption spectrum range. The skeleton matrix embedded with bonded MXene sheets and CNFs provides more thermal pathways, light absorption sites and carrying capacity, improves the thermal conductivity, solar-thermal conversion property and stability of PCM. In addition, CPCM also exhibits outstanding EMI SE (95 dB). The multifunctional and high-performance CPCMs shows potential to realize the effective capture and utilization of solar energy. This work provides a new strategy to construct stable and multifunctional hybrid carbon skeleton for high-efficiency solar-thermal conversion and energy storage.

Highly flexible composite phase-change material PA-EG-AgNPs achieved through self-assembly of nano-silver for enhanced photothermal performance

This study presents an innovative composite phase-change material (cPCM) based on paraffin-expanded graphite (PA-EG), where AgNPs self-assemble onto the PA-EG surface. In comparison with the base material, the resulting composite, PA-EG12Ag-G, achieves a notably elevated thermal conductivity of 2.987 W/(m·K), emphasizing its superior heat conduction. Remarkably, the photothermal conversion efficiency sees a significant boost of 20.1 %, underlining its enhanced capacity for converting light to heat, attributed to the surface plasmon resonance of AgNPs. The cPCM also features a substantial phase change enthalpy of 130.5 J/g, ensuring exceptional heat storage capability. With a phase transition temperature of 46.3 °C, it gives multiple-choice for applications. Moreover, the material maintains outstanding room-temperature flexibility, making it being well-suited for practical use, such as a thermal management or solar thermal energy storage. The improvement in photothermal efficiency, facilitated by the surface plasmon resonance of AgNPs, adds a novel dimension to the material's capabilities, enhancing its potential for diverse applications.

Acceleration of heat discharge of composite lauric acid using magnetic dopant

Composite phase-change materials (PCMs), consisting of nanoparticle metal or metal oxide suspended in an organic PCM, are considered promising for overcoming the significant drawbacks of organic PCM, particularly their relatively low thermal conductivity. This paper presents an experimental study of the performance of composite PCMs in terms of chemical stability, thermal stability, phase transition temperature, latent heat, thermal conductivity, and viscosity related to freezing characteristics. The composite PCM consists of an organic PCM of lauric acid (LA) and magnetic dopants of Fe3O4 and CoFe2O4 at concentrations of 2, 5, and 10 wt%. The freezing data revealed the time and temperature characteristics related to the beginning of freezing, the end of the solidification process, and the total crystallisation period. For dopant concentrations below 5 wt%, the dopant increased the heat transfer rate and accelerated the solidification process. However, its effectiveness at the highest dopant concentration of 10 wt% was highly dependent on the microstructure of the dopant particles and its effect on viscosity and thermal conductivity. Based on the data analysis, we proposed a maximum dopant concentration of 5 wt% for the optimum performance of the composite LA using a magnetic dopant—dependent on the particle size that determined the interparticle magnetic dipolar interaction. However, compared with previous experimental findings for non-magnetic dopant particles, the composite FA using a magnetic dopant showed a lower thermal conductivity enhancement and lower time savings for solidification.

Optimizing thermal stability in permafrost regions: A comprehensive evaluation of encapsulated phase change material enhanced energy storage embankments

The melting of permafrost can cause serious damage to road structures. This study prepares a phase change geotextile (PCG) with heat absorption and waterproofing properties and proposes a new type of cooling structure called a phase change energy storage embankment (PCESE). A finite element model of the road is established to quantify the artificial permafrost table (APT), mean annual ground temperature (MAGT) at the bottom of the embankment, and mean daily cooling rate (MDCR) of the asphalt pavement surface under different PCESE structures. This study focuses on exploring the effects of the type of epoxy resin composite phase change material (ERPCM), dosage of ERPCM, and position of the PCG on various indices. The Entropy-TOPSIS method is used to evaluate the comprehensive performance of the PCESE and determine the optimal structure and optimization strategy. The results demonstrate that the addition of PCG to an embankment always improves the APT and MDCR, but does not necessarily reduce the MAGT. The optimal type of ERPCM, dosage of ERPCM, and position of PCG are ERPCM2, 12 kg/m2, and 3.0 m, respectively. The dosage of the ERPCM had the highest positive correlation with comprehensive performance. Considering the distribution of comprehensive performance and coefficient of variation under different structures, the recommended type of ERPCM, dosage of ERPCM, and position of the PCG are ERPCM1, 12 kg/m2, and 2.5 m, respectively.

Phase Engineered Composite Phase Change Materials for Thermal Energy Manipulation.

Phase change materials (PCMs) present a dual thermal management functionality through intrinsic thermal energy storage (TES) capabilities while maintaining a constant temperature. However, the practical application of PCMs encounters challenges, primarily stemming from their low thermal conductivity and shape-stability issues. Despite significant progress in the development of solid-solid PCMs, which offer superior shape-stability compared to their solid-liquid counterparts, they compromise TES capacity. Herein, a universal phase engineering strategy is introduced to address these challenges. The approach involves compositing solid-liquid PCM with a particulate-based conductive matrix followed by surface reaction to form a solid-solid PCM shell, resulting in a core-shell composite with enhanced thermal conductivity, high thermal storage capacity, and optimal shape-stability. The core-shell structure designed in this manner not only encapsulates the energy-rich solid-liquid PCM core but also significantly enhances TES capacity by up to 52% compared to solid-solid PCM counterparts. The phase-engineered high-performance PCMs exhibit excellent thermal management capabilities by reducing battery cell temperature by 15°C and demonstrating durable solar-thermal-electric power generation under cloudy or no sunshine conditions. This proposed strategy holds promise for extending to other functional PCMs, offering a compelling avenue for the development of high-performance PCMs for thermal energy applications.

Preparation and Thermal Performances of Lauric Acid/Polyvinyl Butyral/Graphene Nanoplates Composite Phase Change Materials

In recent years, there has been significant progress in the development and application of phase change materials (PCMs) for thermal energy storage. The new lauric acid (LA)/polyvinyl butyral (PVB)/graphene nanoplates (GNP) composite phase change materials (CPCM) are prepared using the solution blending method, in which LA acts as PCM, PVB serves as support material, and GNP is used as thermally conductive enhancer. The prepared CPCM with 80 wt% LA can retain stable shape without leakage. The Fourier‐transform infrared and X‐ray diffractometer results indicate that there is no chemical reaction among the various components of the CPCM. The differential scanning calorimeter results show the CPCM3 (with 80 wt% LA and 5 wt% GNP) has melting latent heat of 134.41 KJ Kg−1 with melting temperature of 41.73 °C. The thermal conductivity tests present that thermal conductivity of CPCM3 is 0.689 W (m K)−1, which is 3.83 times that of the PCM2. The thermogravimetric analyzer results verify that the CPCM possess good thermal stability within the operating temperature range of 35–45 °C without any degradation. The thermal cycling tests indicate that CPCM have good thermal reliability. Therefore, it has promising applications in building energy conservation, solar thermal systems, thermal management, and textiles.

Development and investigation of salt based composite phase change material containing diatomite as skeleton substance by cold sintering technology for medium and high temperature thermal energy storage

This work concerns the development of a nitrate salt based form-stable composite phase change material by cold sintering technology with the employment of diatomite as skeleton substance. Such fabrication strategy has never before been reported in the literature and we demonstrate for the first time the feasibility of salt-diatomite composite production through a cold sintering process by means of sodium hydroxide solution as sintering additive. The microstructural characteristics and development mechanism, chemical and physical compatibility, mechanical strength, phase change behaviour, thermal and shape stability of the composite are investigated to reveal the structure formation and densification mechanism of salt and diatomite. The results show that the composite could be sintered at a temperature of 180 °C, far lower than that required in the traditional hot sintering approach. Due to the congruent solubility of the salt and diatomite in aqueous alkali, a rigid and dense structure induced by a so-called dissolution-precipitation process could be generated in the composite, which provides solution to accommodate the salt, endowing the composite with splendid capacity to maintain the structure stability and restrain the liquid leakage over the phase change process. An excellent chemical and physical compatibility has been achieved between the salt and other components, and over 60 wt% salt could be encapsulated in the composite by which a melting temperature around 278 °C and an energy storage density over 650 kJ/kg at a temperature range of 50–600 °C are attained. The results also reveal that the composite exhibits preeminent mechanical strength and excellent thermal cycling performance. For a given cycling temperature range of 50–500 °C, a stable macroscopic shape with a compressive strength over 210 MPa could be achieved in the composite even after 100 times of thermal cycles.

Thermal Management System with Intrinsically High Thermal Conductive and Antileakage Composite Phase-Change Materials for Battery Module

Thermal Management System with Intrinsically High Thermal Conductive and Antileakage Composite Phase-Change Materials for Battery Module

Preparation and thermal conductivity enhancement of binary non-eutectic phase change materials based on alum-urea for solar heat storage system

Heat accumulators using latent heat storage are commonly used in solar energy storage systems. Potassium aluminum sulfate dodecahydrate (Alum) is an inexpensive phase change material, but the high phase change temperature limits its application in heat accumulator. To address this limitation is controlling the melting temperature of Alum. In this study, Alum-urea mixtures were first developed by adding 10 wt% urea. Modified phase change materials (MPCM) without phase separation and supercooling were developed by adding NiSO4·6H2O and xanthan gum to the Alum-urea mixture. Composite phase change materials (CPCM) with high thermal conductivity were developed by loading MPCM in expanded graphite. The melting temperature of the Alum-urea mixture was 72.52 °C with 10 wt% urea content, which was 21.4% lower compared to the Alum. The MPCM still has a high phase change enthalpy (157.7 J·g−1) and ignorable subcooling degree (0.8 °C). The thermal conductivity of CPCM is increased by 16 times, and it has good photothermal conversion ability. The CPCM holds significant promise for applications in latent heat energy storage.

The effect of heat flux on enhancement heat transfer mechanism in copper metal foam composite paraffin wax during melting process: Experimental and simulation research

To investigate the effect of heat flux on the enhanced heat transfer in phase change materials (PCMs) composed of copper metal foam (CMF) and paraffin wax (PX), a semi-cylindrical visualized heat storage device with a varied heat flux of 7.3 kW/m2, 8.5 kW/m2, 9.7 kW/m2, and 10.9 kW/m2 was established in this paper. Moreover, a 3-D mathematical model of composite phase change materials (CPCMs) was established using hybrid grid to study the temperature distribution, imbalance effect, flow, heat transfer mechanisms, and heat storage performance during the melting process. The results showed that the melting time of the CPCMs decreased as the heat flux increased. Compared with a heat flux of 7.3 kW/m2, the melting time was shortened by 10.05 %, 20.71 %, and 27.21 %, respectively. In addition, the Rayleigh number (Ra) increased with the increase in heat flux, and the amplitudes of Ra were 1.45×108,1.54×108,1.61×108, and 1.74×108, respectively, which indicated that the higher the heat flux, the larger the amplitudes. Moreover, the heat transfer mechanism during the melting process was dominated by conduction; however, with the increase in heat flux, the maximum flow velocity of the liquid paraffin increased, which caused the proportion of natural convection to increase from 27.80 % to 31.30 %. Hence, the integrated heat transfer coefficient of CPCMs increased from 5.69 W/(m·K) to 5.81 W/(m·K). However, the temperature imbalance effect of the CPCMs was exacerbated, as evidenced by the increased maximum temperature difference in the vertical direction of the center of the CPCMs from 24.7 K to 35.6 K. Besides, the heat storage performance was enhanced. Compared with a heat flux of 7.3 kW/m2, the heat storage capacities of the CPCMs increased by 4.21%, 9.46%, and 12.66 % with increasing heat flux, and the heat storage rates of the CPCMs increased by 15.3 %, 34.9 %, and 52.3 %, respectively. Furthermore, the relative error of the overall melting time was 3.4 %, indicating that the model provided reasonable predictions.

Preparation and performance analysis of polyethylene glycol/epoxy resin composite phase change material

It is crucial for their widespread application to develop phase change materials (PCMs) that can be mass-produced and possess high thermal storage capacity and stability. This study uses polyethylene glycol (PEG) as the phase change material and epoxy resin as the matrix to prepare polyethylene glycol/epoxy resin composite phase change materials (EPPCM) by blending and analyzing the effects of PEG's molecular weight and content on EPPCM's performance. The results indicate that PEG and epoxy resin are physically blended without chemical reaction. When the molecular weight of PEG is fixed, the larger the content of PEG, the higher the crystallinity, phase change enthalpy value, and phase change temperature of EPPCM, and the weaker the thermal cyclic stability and mechanical properties. When the content of PEG is fixed, the larger the molecular weight of PEG, the higher the crystallinity, phase change enthalpy value, and phase change temperature of EPPCM, the stronger the thermal cyclic stability, and the weaker the mechanical properties. Using PEG-10000 as the PCM with a PEG to epoxy resin ratio of 1:2.5, the EPPCM shows a phase change exothermic temperature range of 33.4 °C to 45.7 °C, an endothermic temperature range of 54.3 °C to 65.4 °C, a phase change enthalpy of 130.0 J/g, and only 1.56 % mass loss after 30 phase change cycles.

Thermal management of PV based on latent energy storage of composite phase change material: A system-level analysis with pore-scale model

Perovskite Solar Cell (PSC) have recently emerged as exciting new candidates of Photovatics (PVs) for solar-to-electrical energy conversion. Nevertheless, one huge obstacle to its commercialization is how to improve its tolerance to operation at elevated temperatures. To address this issue, Composite Phase Change Material (CPCM) incorporated with a porous skeleton structure is proposed to integrate with PVs. In this structure, an important theoretical problem is that the temperature dependence of PV and the temperature control behavior of CPCMs interact with each other (bidirectional relationship). In this work, a pore-scale lattice Boltzmann phase change model is established to describe the dynamic thermal behavior of CPCMs and explore the roles of the bidirectional relationship between PVs and CPCMs, the change of power conversion efficiency influenced by temperature variation and glass transmissivity is discussed by comparing the overall liquid fraction of CPCMs, and the average temperature and power conversion efficiency of PVs. Furthermore, the situation of time-varying solar irradiation is discussed to mimic real application conditions. Results indicate that the neglecting temperature dependency of PVs leads to underestimation of PV surface temperatures and overestimation of power conversion efficiencies, while glass transmissivity provides reverse effects. These phenomena not only happen in constant solar irradiation but also in varying solar irradiation, calling for increasing attention to designing PV/CPCMs for varying heat flux conditions. The findings of this work establish a comprehensive manner toward integrated design of CPCMs for PV thermal control.

A polyurethane solid–solid phase change material for flexible use in thermal management

Phase change materials (PCMs) have received great attention in thermal management of electronic devices due to their high energy storage density and no need for additional energy supply. Yet the leakage problem after phase change limits their application greatly. In this paper, the block copolymerization was used to prepare a novel solid–solid phase change material (SSPCM) with a melting enthalpy of 90.26 J/g, starting pyrolysis at a temperature of more than 300 °C, and its physicochemical and thermal properties remained basically unchanged after 100 heating/cooling cycles. Notably, this SSPCM has excellent shape stability and can be pressed into phase change film with flexibility, thermally induced self-healing capability and recyclability. Finally, we innovatively combined this SSPCM, copper foam (CF), and polyimide tape (PI) to obtain a composite phase change material (CPCM) with both high thermal conductivity (1.1994 W/m·K) and high electrical insulating properties. Thermal management experiment shows that this CPCM has good thermal management performance and can significantly reduce the temperature rise rate of the simulated CPU. The SSPCM prepared in this study shows great potential for application in thermal management of portable electronic devices and flexible wearable electronic devices.

Adjustment of phase change temperature using KCl to develop composite phase change materials based on super absorbent polymer as carrier for use in building energy conservation

In the present work, a Na2HPO4·12H2O-KCl/SAP composite phase change material (CPCM) adapted to the comfortable indoor temperature of the human body has been successfully prepared. The CPCM was developed by physical mixing of Na2HPO4·12H2O (DSP) as the main PCM, KCl as temperature regulator and super absorbent polymer as carrier. In addition, the CPCM was characterized by various techniques, and its thermal properties were analyzed. The results showed that the phase change temperature (Tm) of DSP could be adjusted from 35.8°C to 32.7°C by KCl and the DSP-KCl mixture containing 4% KCl had a high enthalpy value (241.5 kJ·kg-1). The cooling curve test found that adding 0.75% nano-α-Al2O3 as nucleating agent could greatly reduce the supercooling degree of DSP-KCl mixture to 3.39°C. Adding 14% SAP into the mixture can solve the leakage and reduce the supercooling degree and thermal conductivity. The resulting CPCM with 14% SAP added had appropriate Tm (26.9°C), high enthalpy value (153.5 kJ·kg-1), low supercooling degree (1.34°C) as well as thermal conductivity (0.3079 W·K-1·m-1) and excellent thermal reliability. These results indicated that the CPCM was suitable for the field of building energy conservation.

Form-stable oleic acid based polyHIPE/nanoclay framework supported composite phase change materials for low‐temperature latent heat storage

Latent heat storage, one of the promising methods in energy storage, is an important option for the sustainable use of energy and is attracting more attention day by day. Phase change materials (PCMs) produced for this purpose allow the storage/release of latent heat due to the temperature of the medium and can be obtained using various methods. In this work, the preparation of a new fatty acid based composite phase change material was accomplished by applying simple two-step approach. Here, oleic acid (OA) was employed as PCM, and emulsion templated macroporous polymers (polyHIPEs) as supporting matrices. Furthermore, macroporous supports were also fabricated in the presence of surface modified montmorillonite nanoclay to enhance thermal properties of the targeted composite PCMs. In this respect, a neat macroporous support and surface modified nanoclay enhanced macroporous support were synthesized. Then, the composite PCMs were prepared by filling the macropores of the obtained polymer foams with OA via a solvent-assisted impregnation approach for cold energy storage. The examinations on the thermal characteristics of the composite PCMs were performed through Differential Scanning Calorimetry (DSC), while the chemical structure was analyzed with FT-IR. Besides, polarizing optical microscopy (POM) was used to monitor the loading of OA to macroporous polymer supports. Additionally, the thermal behaviors of composite PCMs were investigated by the temperature-history (T-history) method and the findings were also found to be compatible with DSC. Furthermore, thermal stability of the composite PCMs was investigated through thermogravimetric analysis (TGA). According to DSC results, the prepared composite PCMs are candidates for utilizing cold thermal energy storage such as building cooling, cold protection and cold chain transportation applications with their proper melting temperatures (7.08 °C and 7.40 °C) and moderate latent heat capacities.

Investigations on paraffin wax/CQD composite phase change material - Improved latent heat and thermal stability

The growing disparity between energy demand and supply has rendered the storage of thermal energy essential. In this study, experiments have been conducted on novel composite Phase Change Materials (PCMs) comprising Paraffin Wax (PW) as base PCM dispersed with 1 %, 5 %, 10 %, 15 %, and 20 % weights of Carbon Quantum Dots (CQDs) to investigate their latent heat and thermal stability. These studies are crucial to determine the energy storage capacity of the composite PCMs. Latent heat and melting temperatures were determined using a Differential Scanning Calorimeter (DSC). The latent heat of all composite PCMs increased when compared with PW with a maximum enhancement of 65.1 % for 1 wt% composite PCM. The melting temperature range of composites is higher than PW. Thermogravimetric analysis showed an improved thermal stability of all composite PCMs than PW. These results unequivocally suggest the employability of these PCMs for thermal energy storage in the medium temperature range.

Study on the melting characteristics of composite phase change materials and the power generation performance of coupled thermoelectric systems under supergravity conditions

Miniaturization and integration of electronic equipment in aircraft have resulted in a substantial increase in thermal load. However, aircraft often experience acceleration maneuvering flights in supergravity environments, which makes comprehensive research on thermal management under supergravity conditions necessary. The influence of gravity on the thermal storage properties of composite phase change materials doped with graphene nanoparticles (GNP-PCM) was investigated in this study by simulation. Under 2g, 4g, 6g, 8g, and 10g gravity conditions, the melting time is reduced by 14.86%, 27.05%, 33.31%, 37.00%, and 39.79%, respectively, compared with normal gravity conditions. Moreover, the integration of the PCM with a thermoelectric power system facilitated waste heat utilization. Incorporating GNPs markedly enhances power generation efficiency under 10g supergravity conditions. With an open-circuit voltage of 0.8 V and a maximum output power of 0.11 W, the power generation reached 81.62 J, which is 53.91% higher than that of pure PCM. This enhancement can be attributed to the improved natural convection and accelerated melting rate facilitated by the GNPs. This study elucidates the underlying physical mechanisms affecting the melting rate of PCM under increased gravity conditions. Furthermore, coupling PCM with a thermal power generation system provides a rational approach for the reuse of waste heat.

Production and assessment of UV-cured resin coated stearyl alcohol/expanded graphite as novel shape-stable composite phase change material for thermal energy storage

Expanded graphite-phase change materials (PCM) structures are reinforced to polymers with various methods to fabricate advanced thermal energy storage materials. However, these methods still suffer from processing time and product efficiency challenges. In this study, the UV-curing method was used to produce shape-stable EG-PCM-reinforced resin composites with fast curing and low process temperature of the resin. The composite material, comprising UV-curable resin (30 %), stearyl alcohol (65 %), and Expanded graphite (5 %), was synthesized. This synthesis aimed to address the limitations of traditional PCMs, such as low thermal conductivity and leakage. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used to characterize the materials' phase change behavior and thermal stability. Scanning electron microscopy (SEM) and Fourier-transform infrared spectroscopy (FTIR) analyses were conducted to elucidate the microstructure and crystallinity of composite materials. The composites, exhibiting near-perfect impermeability with leakage as minimal as 0.89 %, not only enable the attainment of cooler environments by 2–3 °C under hot air conditions but also demonstrate exceptional thermal stability up to 207 °C, as evidenced by TGA results. Additionally, they offer a remarkable melting enthalpy value of 153.1 J/g. These composites, with their shape-retention ability during phase transitions and high thermal energy storage capacity, are a versatile and efficient option for sustainable energy management. This research contributes to the development of innovative materials for renewable energy integration and reducing carbon emissions.

A novel cement mortar comprising natural zeolite/dodecyl alcohol shape stable composite phase change material for energy effective buildings

Investigations into Phase Change Materials (PCMs) for heat storage in facilities have gained significance, contributing to indoor temperature regulation, decreased energy usage, and improved building efficiency, thereby supporting sustainability initiatives. However, the issue of PCM leakage during the heating phase has constrained its thermal energy storage (TES) prospective at large scaled-practices. Addressing this concern, the present study emphases on elimination of the leakage problem of dodecyl alcohol (DA) as a PCM with appropriate melting temperature for building TES request by its impregnating into the natural zeolite (NZ) as a low cost host matrix. In the second stage of the work, using the developed shape stable-NZ/DA (SS-NZ/DA) composite PCM in cement mortar instead of sand, novel cementitious mortars with enhanced thermal properties were created by incorporating different weight percentages (25 %, 50 %, 75 %, and 100 %) compared to the mortar comprising NZ. Experimental works were carried out to analyze the shape-stability, TES features, cycling TES stability and thermal endurance of the SS-NZ/DA composite as well the physical properties, mechanical strength, and solar temperature regulation performance of the SS-NZ/DA included mortars. The SS-NZ/DA demonstrated the melting enthalpy of 107.5 J/g at 19.47 °C and a freezing enthalpy of 106.1 J/g at 19.86 °C. The performance test results obtained under real weather conditions indicated that the integration of SS-NZ/DA into mortar presented maximum drop of 10 % and 9.26 % in peak indoor temperature at the SS-CPCM slab surface and the center of SS-CPCM slab-cabin, respectively, accompanied by an approximate 3-hour time delay. Mortars with SS-NZ/DA composite PCM exhibited a decreased dry unit weight (1189 kg/m3) and thermal conductivity (0.394 W/mK) while experiencing a moderate strength loss (4.5 MPa). These favorable physico-mechanical properties, TES characteristics and thermal management capability make the novel cementitious mortar containing composite PCM as an energy-efficient material for creating thermo-regulative building components. In this study, the natural, economical, and environmentally friendly nature of the NZ material used for PCM impregnation, its ability to contain a high percentage of PCM (up to 45 %) without any leakage issues, is the most fundamental and important characteristic of the composite used. The most unique feature of this composite mortar is the ability to achieve sufficient mechanical and thermal properties in cementitious mortars produced using this composite material without any leakage problems.